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LPG Safety Recommendations Guide

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17.03.2025

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Liquefied petroleum gas (LPG) is a versatile and efficient energy source widely used for cooking, heating, and industrial applications. While it offers numerous benefits, improper handling and lack of awareness can lead to serious hazards and risks, including gas leaks, fires, and explosions. That’s why understanding and following proper LPG safety guidelines is crucial for households and businesses alike.

Whether you are a homeowner, camper, or traveler relying on LPG for cooking or heating or a business owner managing large-scale gas installations, in this guide, you’ll find helpful safety precautions for LPG gas storage, handling, and use.

LPG Safety

Tips for Fixed Appliances

LPG-powered gas stoves, water heaters, full-scale heating systems, and industrial burners offer energy efficiency to residential and industrial users, especially in areas without access to centralized gas pipelines or with consistent power grid issues. All stationary LPG appliance types for residential settings and heavy-duty industrial equipment should be installed by certified technicians in compliance with local LPG gas installation regulations.

To get early warnings of leaks and promptly avert potential danger, install special gas detectors near the appliances and ensure an LPG gas safety inspection is regularly performed by a licensed engineer. Likewise, consider installing carbon monoxide (CO) detectors on the premises with the gas equipment to avoid the poisonous effect of CO in case of incomplete LPG combustion.

Keep gas extinguishers rated for gas fires (Class B) readily available to household or workplace members and make sure they know how to use them and how to shut off the gas supply in case of an emergency.

Tips for Fixed Appliances

Tips for Portable Appliances

Portable gas stoves, camping cookers, BBQ grills, and heaters are very convenient for indoor and outdoor use alike and are a prime option for festivals, catering services, and mobile food stalls. However, powered by integral gas cylinders, these appliances call for strictly following proper safety measures.

  • Always use cylinders and appliances that meet national LPG gas safety regulations and standards and have proper certification.

  • Check appliance operation instructions before use.

  • Ensure that the regulator and hose connections are compatible with your appliance.

  • Inspect the gas hose and regulator for cracks, wear, or damage before connecting. Use replacement parts if necessary.

  • Avoid implementing rusty or damaged gas cylinders.

  • When using refillable canisters, get them refilled only from licensed suppliers to ensure LPG gas safety and quality.

  • Ensure that all connections are secure before turning on the gas.

  • Always light the burner or appliance after turning on the gas supply.

  • Ensure proper ventilation in rooms and areas where you use LPG appliances to prevent carbon monoxide (CO) buildup. Avoid using gas stoves, heaters, and grills inside tents or cars.

  • Regularly check for gas leaks by applying a soapy water solution to the hose and cylinder connections.

  • If you feel any gas odor around the appliance, don’t try to fix it on your own. Call a qualified engineer or mechanic for a professional LPG gas safety check and repair if necessary.

Tips for Portable Appliances

Tips for Gas Cylinders

Among all the LPG gas cylinder safety measures, first and foremost, is to purchase LPG cylinders only from authorized suppliers to ensure they meet current LPG gas regulations and have passed the required inspections verified by a valid certification seal. The safety of an LPG gas cylinder largely hinges on proper transportation, storage, and use. 

  • When transporting a cylinder, ensure it is upright and secured to prevent it from falling.

  • When moving cylinders, handle them gently and avoid dropping, rolling, or dragging them.

  • Do not transport LPG cylinders in an enclosed vehicle trunk — keep them on an open truck bed.

  • Store LPG cylinders in a well-ventilated area, keeping them away from heat sources, open flames, and direct sunlight to prevent overheating and pressure buildup.

  • Do not store cylinders in basements, enclosed cabinets, or under staircases, as gas can accumulate and pose an explosion risk.

  • The storage area should be dry and free from corrosive substances that could damage the cylinder.

  • Always turn off the gas supply at the valve when the cylinder is not in use.

  • Make sure gas appliances are turned off before changing the cylinder.

  • Do not tamper with the safety valve or attempt to repair leaks yourself — call a certified professional.

Tips for Gas Cylinders

Tips for Gas Hoses

While often overlooked, gas hoses are one of the most vulnerable points in an LPG system. To keep the whole system secure, use high-quality LPG-compatible hoses that match national safety standards. Normally, they are made of rubber or stainless steel and feature appropriate certification marks, showcasing that the hoses have passed safety tests. At the same time, the hose should be of the correct length: not too long, which can cause tangling, and not too short, which can create tension and stress on the connections.

The hose should be securely connected to both the LPG regulator and the appliance, with no twisting, bending, or stretching to prevent wear and damage over time. Notably, gas hoses have a limited lifespan and should be replaced every 2–5 years, depending on the manufacturer’s recommendations.

Tips for Gas Hoses

Maintenance of Gas Appliances

Regular maintenance is one of the key contributors to LPG appliance and cylinder safety. To keep your equipment in top condition while ensuring maximum safety and performance.

  • Periodically inspect your appliances for gas leaks.

  • Monitor the burner flame, it should be blue. Yellow or orange flame indicates incomplete conduction that might cause dangerous CO buildup.

  • Keep burners clean and free from blockages.

  • Timely replace worn-out rubber seals, gaskets, and hoses.

  • Regularly examine gas regulators that control gas flow from the cylinder to the appliance. Replace them every 5 years or even sooner if they show signs of wear or damage.

  • Ensure that your gas appliances are professionally inspected and serviced at least once a year to maintain their safe and efficient functionality.

  • Make sure your LPG cylinders are tested every 10 years from the manufacturer date to check for structural integrity, valve condition, and pressure resistance. The retesting date is usually stamped on the cylinder. If a cylinder shows signs of damage, corrosion, or leakage, it should be tested immediately, even if it hasn’t reached its scheduled retesting date.

Consider I-Maximum as Your Trusted Partner

If you plan to use LPG for industrial purposes to switch to a sustainable path or want to enhance your existing energy system with LPG, at I-Maximum, we know how to do it safely and with maximum benefit for your business. We design and engineer energy solutions for LPG systems meticulously tailored to the individual needs and requirements of every client. From industrial LPG tanks to high-end LPG vaporizers, we deliver every piece of equipment and install it, observing all safety measures, standards, and regulations to ensure the whole system securely integrates with your facility, runs smoothly, performs at its peak, and benefits your business to the max. Embrace the LPG potential for your business — contact us for your best energy solution.

Conclusion

LPG is a promising energy source, yet, its safe use requires vigilance, regular maintenance, and adherence to LPG gas cylinder safety protocols. Prevention is always better than reaction. So, simple habits like routine inspections, proper maintenance, and the use of certified components can make a huge difference in preventing fire hazards and gas-related incidents, ensuring the safe operation of your LPG equipment.

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Start saving - Install an alternative to Natural Gas - Synthetic Natural Gas (SNG)

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Advantages of SNG gas supply

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most frequently asked questions

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What is SNG, and where is it applied?

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Synthetic Natural Gas (SNG) is a gas obtained by blending air with any gas or gas mixture, having a calorific value equal to the calorific value of methane. Information on blending Liquefied Petroleum Gas (LPG) with air is presented on our website. SNG is used to replace natural gas in industrial enterprises, gas power plants, and is applied for the gasification of settlements (cities, districts, villages). SNG can also be referred to as gas containing methane (CH4), obtained through coal gasification. Bio-SNG can be called gas containing methane, obtained through biomass gasification or biogas recovered from landfills, but bio-SNG can also be referred to as gas obtained in the process of blending bio-LPG with air.
3

What is the cost of SNG system and how to choose the equipment?

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To select the appropriate equipment and estimate costs, four main parameters need to be considered: 1. Maximum flow of SNG or natural gas per hour in normal cubic meters (Q = ? Nm3/h or MMBTU/h). 2. Gas pressure at the connection point (P = ? from 0.035 to 10 bar or from 0.5 to 145 psi). 3. Required calorific value of the gas (heat of combustion), for example, for natural gas 8,900 kcal/m3 (1000 BTU/Cu.Ft.), but some facilities in the European Union may use nitrogen-enriched gas, and its calorific value may be 5,260 kcal/m3 (22.0 Mj/m3). 4. Propane and butane ratios in LPG gas, for example, 60% propane and 40% butane. 5. The installation costs of SNG systems are several times lower than the installation costs of LNG for industrial enterprises. Please leave us your request on our website with the above-mentioned parameters, and we will send you an offer for connecting the SNG system.
2

What is SNG blender (LPG Air Blender)?

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SNG-blender, is a device where LPG (liquefied petroleum gas) and air are automatically mixed under high pressure in the required ratio, producing SNG gas (synthetic natural gas) with properties similar to natural gas (NG). The SNG-blender is characterized by its precision, automated gas mixing process, and a broad range of adjustments for calorific value and pressure.
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(BioLPG) BioPropan, bioDME - what is it? Can BioLPG be used for transportation?

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BioLPG, also known as BioPropan, is a type of gaseous fuel that is identical in composition and chemical properties to traditional liquefied petroleum gas (LPG) but is produced from organic materials or waste. The BioLPG production process may involve processing various organic raw materials such as sewage sludge, agricultural residues, sawmill waste, and even bioethanol or the synthesis of renewable hydrogen and carbon dioxide. Currently, BioLPG finds practical application in gas supply systems in the United Kingdom. One of the interesting technologies is the production of DME, which stands for dimethyl ether, a gas similar to propane. DME can serve as both a finished product and an intermediate raw material for the production of biopropane. Its main source of production is the dehydration of methanol. Various raw materials are used for production, including biomass, waste, wood, agricultural products, as well as fossil fuels such as gas and coal. DME can be blended with LPG in proportions of 20% for household purposes (heating and cooking) and 25% - 30% for transportation purposes.
1

What is SNG, and where is it applied?

Created with Pixso.
Synthetic Natural Gas (SNG) is a gas obtained by blending air with any gas or gas mixture, having a calorific value equal to the calorific value of methane. Information on blending Liquefied Petroleum Gas (LPG) with air is presented on our website. SNG is used to replace natural gas in industrial enterprises, gas power plants, and is applied for the gasification of settlements (cities, districts, villages). SNG can also be referred to as gas containing methane (CH4), obtained through coal gasification. Bio-SNG can be called gas containing methane, obtained through biomass gasification or biogas recovered from landfills, but bio-SNG can also be referred to as gas obtained in the process of blending bio-LPG with air.
2

What is SNG blender (LPG Air Blender)?

Created with Pixso.
SNG-blender, is a device where LPG (liquefied petroleum gas) and air are automatically mixed under high pressure in the required ratio, producing SNG gas (synthetic natural gas) with properties similar to natural gas (NG). The SNG-blender is characterized by its precision, automated gas mixing process, and a broad range of adjustments for calorific value and pressure.
3

What is the cost of SNG system and how to choose the equipment?

Created with Pixso.
To select the appropriate equipment and estimate costs, four main parameters need to be considered: 1. Maximum flow of SNG or natural gas per hour in normal cubic meters (Q = ? Nm3/h or MMBTU/h). 2. Gas pressure at the connection point (P = ? from 0.035 to 10 bar or from 0.5 to 145 psi). 3. Required calorific value of the gas (heat of combustion), for example, for natural gas 8,900 kcal/m3 (1000 BTU/Cu.Ft.), but some facilities in the European Union may use nitrogen-enriched gas, and its calorific value may be 5,260 kcal/m3 (22.0 Mj/m3). 4. Propane and butane ratios in LPG gas, for example, 60% propane and 40% butane. 5. The installation costs of SNG systems are several times lower than the installation costs of LNG for industrial enterprises. Please leave us your request on our website with the above-mentioned parameters, and we will send you an offer for connecting the SNG system.
4

(BioLPG) BioPropan, bioDME - what is it? Can BioLPG be used for transportation?

Created with Pixso.
BioLPG, also known as BioPropan, is a type of gaseous fuel that is identical in composition and chemical properties to traditional liquefied petroleum gas (LPG) but is produced from organic materials or waste. The BioLPG production process may involve processing various organic raw materials such as sewage sludge, agricultural residues, sawmill waste, and even bioethanol or the synthesis of renewable hydrogen and carbon dioxide. Currently, BioLPG finds practical application in gas supply systems in the United Kingdom. One of the interesting technologies is the production of DME, which stands for dimethyl ether, a gas similar to propane. DME can serve as both a finished product and an intermediate raw material for the production of biopropane. Its main source of production is the dehydration of methanol. Various raw materials are used for production, including biomass, waste, wood, agricultural products, as well as fossil fuels such as gas and coal. DME can be blended with LPG in proportions of 20% for household purposes (heating and cooking) and 25% - 30% for transportation purposes.

comparison of the exchange value of natural and liquefied gas in 2021-2023, €/MWh

The chart is based on TTF and Argus (daf Brest) quotes in 2021-2023.

TTF – The Title Transfer Facility, is a virtual trading point for natural gas in the Netherlands.
Argus (daf Brest) - daily quotes for liquefied gas prices on the Belarusian-Polish border

I-Maximum in numbers

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2020 years of engineering experience
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+500More than 500 installed LPG vaporizers
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+10More than 10 installed SNG mixers

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About I-Maximum Company

I-MAXIMUM - an engineering company that provides energy solutions for industrial LPG systems, Synthetic Natural Gas (SNG). Offers gas installation technologies for enriching biogas and biomethane. We specialize in the production and delivery of precise gas blending installations that effectively replace the use of coal, heating oil, gas, and other fuels at our clients' facilities. I-maximum gas equipment to the decarbonization of the industrial, heating, food, and many other sectors.

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Presentation of the new I-Maximum manufacturing plant - LPG systems engineering. Event on April 26, 2024 near Warsaw as part of the Gaseous Fuels Forum 2024. If you are interested in receiving videos of all presentations about gas equipment company I-MAXIMUM, please view the program of production presentations gas systems engineering company and fill out the subscription form at the following link: https://i-maximum.com/presentation2024 

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