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SNG BLENDERS

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Air and LPG Mixing System, MGA Series, by I-Maximum

Synthetic Natural Gas (SNG) is a gas obtained by mixing air (AIR) with liquefied petroleum gas (LPG), which has a calorific value equal to that of methane (natural gas). The SNG gas mixture can be used in burners as a direct alternative to natural gas, without the need for reconfiguration or replacement of burners.
 
The SNG Blender (or LPG Air Mixer) is a system where LPG and air are automatically mixed under high pressure in appropriate proportions, creating synthetic natural gas (SNG) with properties similar to natural gas at the output.
 
The unique feature of the MGA series SNG automatic mixer is precision, safety, and reliability in mixing, achieved through the combination of two VORTEX mass flow meters (with volumetric measurement correction considering current temperature and pressure) and two electrically controlled Sliding Gate Valves for regulation.

We manufacture blenders with pressure ranges from 300 mbar to 12 bar and with capacities ranging from 250 to 10,000 NM³/h

i-maximum
gas plant description
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WHEN WE USE SNG (Propane-Air)?
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Natural Gas Turn of
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A Drop in Calorific Value
A Drop in Gas Pressure
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The Price of Natural Gas is Up
10 unique features of the Gas Blender (Mixer) series MGA from I-MAXIMUM.
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1

ADDITIONAL PRESSURE CONTROL at the gas and air inlet and at the SNG outlet using TT temperature sensors with display.

2

INCREASED FILTRATION EFFICIENCY. We use filters that ensure reliable operation of the devices regardless of the gas quality at the

3

RELIABILITY OF PRESSURE REGULATORS. Membrane regulators are less demanding in terms of the quality of filtered gas compared to "pilot" system regulators.

4

HIGH MEASUREMENT PRECISION. Built-in pressure and temperature sensors in the VORTEX flowmeter ensure measurement accuracy up to 1%

5

LOUVRED VALVE ENSURES PRECISE REGULATION. The speed and smoothness of valve control are achieved by combining them with a motor drive. Unlike pneumatic drives, the valves can simultaneously provide emergency shutdown.

6

CHECK VALVES PROVIDE ADDITIONAL DEVICE PROTECTION. During operation, they prevent gas from flowing back in case of emergency situations.

7

SAFE GAS MIXING. Thanks to the unique design of the mixing system, there are no pulsations or pressure drops at the SNG blender outlet.

8

PROTECTION AGAINST LIQUID SNG PHASE ENTRY. The temperature sensor in the SNG mixing system prevents the entry of the liquid phase of SNG into the pipelines.

9

GAS LEAK DETECTION. Automatic shutdown of the SNG Blender in case of gas leakage and activation of audio-visual signaling.

10

MULTI-FUNCTIONAL ELECTRIC CONTROL PANEL WITH REMOTE CONTROL CAPABILITY. We monitor over 20 parameters, ensuring safe and reliable operation of the SNG Blender.

APPEARANCE
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Technical Specification
Gas mixer model
MGA
Constituent gases
LPG and Air
Output capacity of the SNG mixture
From 250 to 8 500 м3 (10 - 300 MMBTU/h)
Mixing precision
up to ±1.00%
Operating temperature
-20°C to +80°C (-4 -180 °F)
Inlet pressure (LPG)
6 to 8 bar (90 – 120 psi)
Inlet pressure (Air)
6 to 8 bar (90 – 120 psi)
Output pressure (SNG)
0,1 to 6 bar (1,5 – 90 psi)
LPG and air inlet diameter
DN 25 do DN 150
Gas outlet diameter (SNG)
DN 50 do DN 300
Pressure class (flanges)
PN16 – PN40
Project code, compliance
Zgodność z EN - ATEX, PED
LPG types supported
Any LPG composition - butane/propane, bioLPG, DME
HIGLIGHTS GAS BLENDER
Compliance with PED and ATEX 2014/34/ EU directives
Remote access - Daily and monthly data logging
Suitable for low and high-pressure applications
Installation of motorized actuator valves
Installation of vortex flow meters
Compatibility with any gas composition (hydrogen (H2), biogas (Bio CH4), natural gas)
SNG Blender design with pressure regulator
Installation of SILING gate valves
Control panel with programmable PLC controller and touchscreen monitor
User-friendly operation, long service life
Automatic ratio control
Plug-and-play installation, easy commissioning
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ADVANTAGES OF THE CONTROL SYSTEM FOR THE SNG BLENDER MGA SERIES
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Optional equipment by I-MAXIMUM installations
Container
Placing LPG and SNG Blender vaporizers in a container.We can provide containerized solutions by installing LPG vaporizers and gas mixers in them. Placing LPG vaporizers from the KBV series (with a gas burner) and water vaporizers from the KWV series in containers, combined with gas boilers, requires additional installation of protection and safety measures typical for modular boiler rooms.
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Measurement systems for gas parametersAdditionally, we offer the supply of gas composition measurement stations (chromatographs), calorimeters for measuring gas combustion heat. Moreover, we provide modular measurement points for hydrogen and biomethane, enabling the measurement of concentrations: carbon dioxide (CO₂), hydrogen sulfide (H₂S), moisture (H₂O), oxygen (O₂), nitrogen (N₂).
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Gas mixers for hydrogen (H₂) and biogas (Bio CH₄)Our MGA gas mixers series are designed to blend hydrogen with natural gas or biogas with natural gas. To reduce costs, our Automatic Gas Mixer (MGA) can be supplied without pressure regulators. A distinctive feature of the hydrogen mixer is the use of stainless steel pipes and materials. We use flow meters and control valves on the MGA mixer that can operate with various gases at pressures up to 40 bar and ambient temperatures from -60°C to +350°C.
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Download filesTo download files, please fill out the short form

OPERATING MANUAL of SNG Blender MGA model

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Brochures of SNG Blender MGA model

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CE PED CERTIFIACTE OF SNG Blender MGA model

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PRESENTATIONS SNG Blender MGA model

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The main equipment of the PROPANE + AIR system

Energy calculator for Natural Gas and LPG - energy value

The chart is based on TTF and Argus (daf Brest) quotes in 2021-2023.

TTF – The Title Transfer Facility, is a virtual trading point for natural gas in the Netherlands.
Argus (daf Brest) - daily quotes for liquefied gas prices on the Belarusian-Polish border

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About I-Maximum Company

I-MAXIMUM - engineering company that provides energy solutions for industrial LPG systems, Synthetic Natural Gas (SNG). Offers gas installation technologies for enriching biogas and biomethane.

About company
logo i-maximum
Certificate
certificate
Our installations
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About company KGE
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I-Maximum in numbers

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1

The first manufacturing of GAS mixers in Poland

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20

20 years of engineering experience

kge

+500

More than 500 installed LPG vaporizers

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+10

More than 10 installed SNG mixers

Our services

Welding of gas equipment
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Technical design
blueprints
Installation of gas equipment
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Supply of LPG and SNG equipment
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Presentation of the new I-Maximum manufacturing plant

Dear Sir/Madam!

Presentation of the new I-Maximum manufacturing plant. Event on April 26, 2024 near Warsaw as part of the Gaseous Fuels Forum 2024. If you are interested in receiving videos of all presentations, please view the program of production presentations and fill out the subscription form at the following link: https://i-maximum.com/presentation2024 

Sincerely,

The I-Maximum team

free consultationfill out the short form below and we'll get back to you within one business day
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bossSwietoslaw KariuknetworkHead of the sales department