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Case Study: How One Plant Cut Energy Costs 30% by Switching to LPG

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15.08.2025

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In the search for operational efficiency, many industrial plants are turning to cleaner and more cost-effective energy sources. One standout example comes from the UK-based pet food manufacturer, Naturediet. This LPG industrial case study displays how a switch to LPG resulted not only in impressive energy cost savings but also in significant environmental benefits.

Background: Naturediet's Energy Challenge

Naturediet, a reputable producer of high-quality pet food, was facing rising energy costs while relying on kerosene for its manufacturing processes. With increasing pressure to reduce operational expenses and comply with sustainability targets, the company began exploring alternative energy solutions.

After a comprehensive evaluation of available fuel options, Naturediet decided on an LPG conversion strategy to replace its outdated kerosene system. The goal was to achieve better fuel efficiency, reduce carbon emissions, and lower overall operating costs.

The LPG Conversion Process

Switching from kerosene to LPG involved several key steps:

  • Site Audit and Assessment. A professional energy audit was conducted by I-Maximum to analyze current energy consumption, equipment efficiency, and conversion feasibility.

  • System Design and Installation. A custom LPG supply and storage system was designed and installed by I-Maximum experts, tailored to meet the plant's energy requirements without disrupting production.

  • Employee Training. Staff received proper training on handling and operating the new LPG-powered systems to ensure safety and efficiency.

By choosing I-Maximum, the experienced partner in industrial LPG ROI, Naturediet ensured a smooth transition with minimal downtime.

With our calculator, you can determine the cost-effectiveness of using various types of fuel for your enterprise. Follow the simple instructions below and fill in the appropriate fields. MAKE YOUR ENERGY CHOICE! https://i-maximum.com/calculator

Results: LPG Energy Savings and Environmental Impact

The switch to LPG delivered immediate and measurable results. The most notable benefit was the dramatic drop in fuel expenses, thanks to the higher efficiency and lower cost of LPG compared to kerosene. The environmental impact was equally impressive, aligning with Naturediet's sustainability commitments. Over 80 tons of CO2 emissions were avoided annually, further demonstrating the long-term switch to LPG benefits for industrial operations, especially those prioritizing both cost-efficiency and environmental responsibility.

Benefits of Switching to LPG

Let us have a look at some of the advantages Naturediet experienced by converting to LPG:

  • Cleaner-burning fuel that reduces equipment maintenance needs.

  • More consistent and controllable heating performance.

  • Lower greenhouse gas emissions compared to kerosene.

  • Enhanced energy efficiency translates into operational savings.

These LPG energy savings allowed Naturediet to reinvest in other critical areas of the business, boosting overall productivity and competitiveness.

Why LPG Is Ideal for Industrial Use

Many industrial facilities across sectors such as food processing, manufacturing, and agriculture are discovering the advantages of LPG. This case illustrates the potential return on investment and highlights how LPG can meet high-demand energy needs while cutting costs.

LPG offers lower operating costs, providing superior energy efficiency and often requiring less fuel to produce the same output. It also improves sustainability, with lower carbon emissions and cleaner combustion, supporting corporate ESG goals. A reliable supply chain ensures consistent LPG delivery even in remote areas, and its flexible installation options make it suitable for various industrial applications.

By leveraging these benefits, enterprises can gain a competitive edge in today's sustainability-focused market.

Partnering with I-Maximum for LPG Conversion

At I-Maximum, we specialize in helping industrial plants achieve energy efficiency through tailored LPG solutions. From initial audits to complete system installations, our experts handle every step of your energy transition.

When you work with us, you gain access to comprehensive energy audits and cost assessments, custom LPG system design and deployment, ongoing support and maintenance, and full compliance with all safety and environmental regulations. We have helped numerous businesses unlock substantial LPG energy savings, just like Naturediet.

Ready to Reduce Costs and Cut Emissions?

If your facility is still relying on outdated fuel sources, now is the time to consider a cleaner and more cost-effective alternative. The Naturediet LPG industrial case study is proof that real savings and environmental improvements are within reach.

Request a site audit to reduce cost with I-Maximum and start your journey toward smarter energy use today. LPG is not just a fuel; it is a strategic investment in your plant’s future.

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